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Oil heater with combined heating

An oil heater with combined heating is designed for heating oil of various viscosities and oil emulsions in the technology of oil preparation in the fields, as well as during its transportation.

The ability to heat the product in the heater to 110°C will ensure the use of an oil heater with combined heating in the preparation of heavy oils, as well as in technologies for stabilizing oil and gas condensate. Designed for use in areas with a temperate climate (version - U), placement category 1 according to GOST 15150.

Typical composition

  • heating unit with burner device
  • fuel preparation unit
  • ventilation unit block
  • automation system

Advantages

  • The heater implements the principles of “soft” heating of oil in an intermediate coolant medium (fresh water) and in an environment of moderate temperatures of fuel combustion products, eliminating coke deposits on the walls of the coil and disturbances in its operation
  • The use of methods for intensifying heat transfer has made it possible to sharply reduce the dimensions and weight of the heater in relation to well-known domestic and foreign analogues
  • The adopted design solutions ensure high efficiency, cost-effectiveness, environmental friendliness and safe operation of the heater
  • Efficiency is 87%

The aerodynamically controlled burner GSAU¬300 (developed by Samara State Technical University) used in the heater design allows optimizing the thermal performance of the product due to:

  • an increase in the radiant component of heat transfer from flue gases to the wall of the furnace due to the displacement of the torch combustion core;
  • an increase in the convective component of heat transfer due to an increase in the axial velocity and the degree of turbulization of the flow;
  • possibility of adjusting the length of the torch;
  • reducing the content of nitrogen oxides in exhaust gases to 65–70 mg/m3;
  • reducing energy costs for blowing by 2–3 times;
  • increasing the service life of furnaces between repairs by 10–12 months.

The adopted design solutions ensure high efficiency, cost-effectiveness, environmental friendliness and safe operation of the heater.

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