The water pumping station is a packaged modular building mounted on an open area, the dimensions of which are the number and dimensions of pumping units. The pumping station for pumping water consists of a selter, one or two (or more) pumps and technological pipelines mounted in it. As a rule, one pump is working, one is standby. The number of pumps is specified in the process of designing and developing technical specifications and can be adjusted.
Stations are delivered to the place of operation ready for connection to production lines and engineering networks, which significantly reduces the time for putting the equipment into operation. Shelter units are equipped with an electric or water heating system, lighting, ventilation, gas control and fire alarm sensors and lifting mechanisms. For the convenience of servicing pumping units, service platforms are provided.
Steel structures are manufactured in accordance with all requirements. Bearing structures and pipelines are subjected to anti-corrosion treatment. The level of automation of the station allows operation without the constant presence of maintenance personnel directly at the devices and units.
Scope of application
- Oil and gas production
- Oil refining and petrochemical industry
- Metallurgy
- Refrigeration technology
- Energy and utilities
Typical composition
— Pump unit:
- pumping units with piping;
- supply and exhaust ventilation;
- waterproof lamps,
- racks with primary control devices;
- drainage communication system for dumping the drained product into a closed disposal system;
- heating system.
— Operator unit:
- internal equipment of the operator unit,
- electrical panel,
- oil heaters with thermostat,
- control and management cabinets;
- cable lines with control and power cables in separate metal boxes.
— Unit of power and electrical supply:
- hardware block;
- Control block;
- block of frequency converters;
- block of transformers;
- manual control units
- a set of spare parts for commissioning;
- a set of spare parts for 2 years of operation of the equipment;
- steel pipelines with flanged or quick couplings for connecting units.
— Auxiliary capacitive equipment
— Interconnect communication equipment
— Security and life support systems
Design features
- Complete delivery with low-voltage complete devices, silt control cabinets and an operator unit. Energy blocks and control blocks can be made both separately and combined into a complex under one roof with a pumping unit
- Technological calculation of optimal piping diameters, development of efficient technological schemes and the use of energy-saving equipment, allowing the use of equipment in a wide range of flows and pressures
- The possibility of manufacturing mobile versions of pumping stations for pumping water with installation on temporary foundations, skids or car chassis
- The design of shelters, the foundation and the frame of pumping units, providing for expansion with an increase in the productivity of pumping stations for pumping water
- Application in piping systems for compensating vibration and thermal expansion
Advantages
- Ergonomic equipment layout for efficient maintenance and repair
- Guarantees of trouble-free operation during the warranty period and the entire declared period of operation
- Fully automated control system that allows operation without the presence of maintenance personnel
- Consulting technical support during the operation of pumping station equipment
- Equipping pumping stations with alarm, control and accounting devices in combination with a software product that ensures trouble-free operation
It is allowed to use pumping units with other characteristics at the request of the customer
